Customer Background: A home appliance manufacturer in Southern China producing electric kettles and heaters. They previously used PVC insulated wires, which had issues with aging and cracking under long-term high-temperature operation.
Problem Analysis:
- Operating temperature: 180-220°C (PVC heat resistance limit: only 105°C)
- Service life: Average 8-12 months before replacement needed
- Safety risk: Insulation damage may cause short circuits
Solution:
We recommended FGB series fiberglass sleeving (specification: ID 6mm × Wall thickness 1.5mm):
| Parameter | PVC Sheath | FGB Fiberglass Sleeving |
|---|---|---|
| Temperature Range | -20~105°C | -60~550°C |
| Insulation Class | Class B | Class F (155°C) |
| Expected Life | 8-12 months | >3 years |
| Unit Price | $0.11/m | $0.35/m |
Results:
- After 3-month field testing: no deformation or discoloration observed
- Product lifespan increased from 1 year to over 3 years
- Although unit cost increased by $0.24, after-sales repair rate dropped 90%
Selection Recommendation:
For electric heating applications, we recommend self-fusing fiberglass sleeving:
- Easy installation: spiral winding without tools
- High flexibility: adapts to various bending angles
- Reusable: convenient for maintenance
💡 Technical Consultation: For specific specifications or samples, contact our technical team:
📧 [email protected] | 📞 +86 180 2224 0398